Course Information

Fundamentals of APQP Training

Learners will be able to:

  • Use APQP when designing and developing new products.
  • Apply quality improvement tools and techniques throughout the APQP process.
  • Explain how PPAP is used to communicate product quality status to customers.
Fundamentals of APQP Training

About This Course

Advanced Product Quality Planning, or APQP for short, creates a roadmap for developing new products complete with time-based milestones and decision points along the way. A major objective of APQP is to provide a vehicle for suppliers and customers to work together when developing a new product. This helps assure that the product is delivered on time and with the highest added-value. New Product Introductions (NPIs) have a greater success rate when the principles of the APQP approach are followed.

APQP has five formal phases. Each phase is connected to and triggers the next. APQP is not a “use what I like and ignore the rest” approach. It represents a continuum in which each phase builds upon the next. Some organizations precede the “official” five phases with a “Phase 0” that includes forming a team, defining the scope of the project, conducting an initial assessment of the projects’ feasibility and establishing documentation and communication protocols.

The Fundamentals of APQP training online walks learners through all phases of the APQP process beginning at Phase 0 and ends with a lesson on Control Plans.  Throughout the training there are exercises and upon completion of the content, learners complete the Fundamentals of APQP Challenge that tests their understanding of the material.

This APQP Training is designed for employees who are responsible for conducting or participating in the APQP process.  We also offer an Overview of APQP course for managers and personnel responsible to overseeing departments responsible for conducting APQPs but who are not intimately involved in conducting them.

Price: See Pricing

Type of Course: Master Course (1 Training Credit/Learner)

Certificate of Completion: Yes

Continuing Education Units: 0.6 CEU’s/RU’s

Time to Complete: Approximately 6.0 Hours

Audience: Engineers, Quality Professionals, Managers

Prerequisites:

  • Mistake-Proofing or Error-Proofing or the equivalent understanding of the difference between fixing problems after they happen and preventing problems from happening in the first place.

Languages:

  • English (EN-US)
  • Chinese (simplified) (ZH)
  • Czech (CS)
  • French (FR)
  • German (DE)
  • Italian (IT)
  • Japanese (no audio) (JA)
  • Korean (no audio) (KO)
  • Polish (PL)
  • Portuguese (Brazilian) (PT-BR)
  • Romanian RO)
  • Russian (RU)
  • Spanish (ES)
  • Vietnamese (no audio) (VI)

Course Objectives

  • Define the purpose of the APQP process and describe the five phases of the Product Development process.
  • Understand how the tools used throughout the APQP Process help assure structured planning through design, process development and ongoing production.

Course Outline

Lesson 0 | Overview of APQP

  • Overview of the five phases of the APQP Process.

Lesson 1 | Phase 1: Plan and Define the Program

  • Information and data are compiled to build a business case.
  • The output of this phase defines specifically what product will be studied.

Lesson 2 | Phase 2: Product Design and Development

  • The design of the product is fleshed out.
  • After the design is verified, a prototype is built, specifications developed and inputs for the process design are generated.

Lesson 3 | Phase 3: Process Design and Development

  • The manufacturing process for the product is designed.
  • Major outcomes include development of the process flow and layout.
  • Additionally, a Characteristics Matrix, PFMEA, Pre-Launch Control Plan and Process Instructions are developed.

Lesson 4 | Phase 4: Product and Process Validation

  • The process and the product design are validated.
  • The output product from the production run is used to evaluate the measurement system and check the process capability.

Lesson 5 | Phase 5: Feedback Assessment & Corrective Action

  • Start the cycle of continuous improvement.
  • Control charts can be used to identify special causes of variation, capability studies and the use of design of experiments can help reduce common cause variation.
  • Work to ensure the product fully meets customer’s needs.

Lesson 6 | (Unofficial) Phase 6: Control Plans

  • Identify control factors, control points and control methods for the product and its corresponding manufacturing process.
  • Develop a comprehensive Control Plan.

Challenge

  • An assessment of the learner’s progress in this course.
QualityTrainingPortal Course Ratings 4.5 Star Rating

4.5 out of 5 stars

Comments from Learners About This Course

  • Very Nice Course. All material is explained in very simple manner.
  • Excellent overall view of the APQP Process.
  • This class was fantastic!
  • Amazing Training. Congratulations QualityTrainingPortal.
  • Great course that provides a clear overview of APQP process!
  • Very good .. filled all knowledge gaps.

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